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Volsun FST6525 Self-Curing Waterproof Insulation Protection Pad Sheet

self-curing insulation pad, waterproof cable repair patch, 35kV cable sealing, telecom base station waterproofing, weatherproofing insulation wrap, self-vulcanizing protection pad
  • Detailed

The Volsun FST6525 is an innovative, moisture-activated self-curing insulation and waterproofing material engineered for high-reliability sealing applications. Upon exposure to ambient air humidity, this pliable material undergoes a hassle-free self-vulcanization process to form a rugged, heavy-duty dielectric and watertight barrier.


Designed for maximum operational efficiency, it requires no torches, adhesives, or specialized installation tools. Technicians can easily cut, mold, and wrap the material by hand directly on-site, making it an excellent choice for rapid maintenance and challenging high-altitude installations. It delivers robust insulation protection for electrical systems up to 35kV, alongside high-performance weatherproofing for mission-critical outdoor infrastructure.




Key Features & Advantages


  • Ambient Air Self-Curing: Formulated to initiate cross-linking automatically upon contact with atmospheric water vapor, forming a permanent protective layer.


  • Tool-Free Fast Installation: Pliable and hand-moldable construction eliminates the need for heat shrink torches or specialized training, significantly simplifying aerial or high-altitude tasks.


  • On-Site Customization: The material is highly plastic and can be effortlessly trimmed or shaped to fit complex, irregular geometries and configurations.


  • All-Weather Performance: Engineered to withstand extreme environments—it remains flexible without hardening in freezing cold and resists slumping or flowing under intense heat.


  • Excellent Dielectric & UV Resilience: Delivers uniform insulation integrity combined with exceptional UV and environmental aging resistance for extended outdoor service life.


  • Color-Coded Phase Selection: Available in standard industry phase colors: Black, Red, Yellow, and Green.

Diverse Industry Applications


  • Power Grids & Distribution: Sealing and insulation protection for overhead wire clamps, exposed busbars, switchgear bare metal components, and repairing localized overhead conductor insulation.


  • Telecom & Base Stations: Heavy-duty waterproofing for 4G/5G infrastructure, including irregular antennas, splitters, couplers, tower defenses, and GPS integrated cabinets.


  • Cable Cabinet Sealing: Blocking and weatherproofing entry holes for outdoor electrical enclosures and cabinet cable management systems.


  • Heavy Industrial Transport: Ideal for specialized power routing and moisture isolation requirements in high-speed rail networks, marine vessels, and shipbuilding.


Technical Performance


Item

Technical Data

Test Standard

Before curing:

Appearance Smooth surface

Smooth surface, no bubbles, smooth surface when the isolation film is removed

/

Packaging

Vacuum packaging without air leakage

/

The required use time after unpacking

60min (<30°C)

/

Fully cured

7 days (23°C, 50% humidity)

/

After curing:

Shore hardness A

35 (Shore A)

GB/T 531.1-2008

Volume resistivity

1×1013Ω m

GB/T 31838.3-2019

Surface resistivity

5×1013 Ω

GB/T 31838.3-2019

Flame retardant performance

V-0

GB/T 2408-2021

Breakdown voltage

Breakdown voltage after curing at room temperature for 4h

25kV

GB/T 1408.1-2006

Sheet breakdown voltage (1.8±0.2mm thick, in transformer oil)

≥30kV

GB/T 1408.1-2006

UV accelerated aging

Breakdown voltage after 1000h

26kV

GB/T 1408.1-2006

Low temperature test (-20,360h)

Appearance

No significant change in color, flexibility, etc. GB/T 1408.1-2006

GB/T 1408.1-2006

Breakdown voltage

≥28kV

GB/T 2423.1-2008

High temperature test (135°C,168h)

Breakdown voltage ≥ 25kV

GB/T1408.1-2006





























Technical Performance after covering Bare Conductor Wire


Performance

Technical Requirements

Test Standards

Breakdown Voltage

30kV

GB/T 3048.8-2007

Water immersion pressure test

12kV, 4h, no breakdown

GB/T 1408.1-2006

Protection class

IP68

GB/T 4208-2017


Dimensions


Specification

Width (mm)

Thickness (mm)

Length (mm)

FST65251

90

1.8

600

FST65252

80

1.8

1000

FST65253

90

1.8

300


Note: Special size and package are available on request. 







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